Posted at 08-Jul-2019

The Affect of Temperature, Loading and Contamination on Bearings

Paul Skade
By Gareth Pollard
Product Manager, Bearings

I started work at ERIKS UK in March 2001 after being on a temporary contract at Ball Packaging Europe. 

My life at ERIKS began as a Junior Inside Sale...

Read full bio

What we’re concerned with – and so should you be – are temperature, loading and contamination. Separately or together, they’re the leading aggressive factors in limiting bearing life and causing premature system failure.

rusty bearing

While modern engineering reduces the size and weight of assets, and increases their compactness, operating speed and energy-efficiency, the trade-off is higher-temperature operation. The excess heat may be generated internally – from the motor, for example – or externally from adjacent components in the same equipment or assembly.

 

The heat is on

When operating temperatures rise above 100°C, the effect on standard bearings can be significant. Dimensional changes can cause the bearing ring to rotate slowly in relation to its seating – which can result in scoring, noise, vibration, wear and ultimately, premature bearing failure. 

At these high temperatures, seals and lubrication also degrade rapidly. Standard Nitrile rubber seals used in deep groove bearings have a maximum operating temperature of about 110°C, and standard lubricant greases often have a similar limit.

NSK’s solution is a package of measures.

To reduce the potential for inner ring creep, NSK offers two grades of heat-treated steel which improve the dimensional stability of the bearing at elevated temperatures. X26 for operation up to 150°C, and X28 for applications up to 200°C.

Complementing these steel grades are two NSK rubber seals – made from Fluorine and Silicone – and metal shields, offering excellent performance up to 200°C.  Used in conjunction with specially-developed NSK high temperature greases (reliable up to 250°C) they ensure that however heated things get, NSK bearings keep their cool. 

 

Loads longer life

High radial loads reduce bearing life. So NSK has developed a range of High Performance Standard (HPS) spherical roller bearings. 

Ideal for use in aggressive loading conditions, these bearings resist seizure and wear, in spite of constant vibration, misalignment and shock loads. They maintain dimensional stability, and can support not only high radial loads but also moderate axial loads. 

Performance enhancements include extremely tight radial clearance tolerance, extra precision on the bore and outside diameter, and super-finished, specially heat-treated rollers with superior shock load capacity. 

The result is an operating life of up to twice the industry standard and up to 20% higher limiting speed.

 

Talking dirty

80% of premature bearing failures are the result of high contamination levels and poor lubrication. 

Contamination is introduced to a bearing system either as dry particulates or part of a fluid – usually water. These contaminants are particularly prevalent in the kind of aggressive environment found in the mineral preparation, separation and enrichment industry, and NSK has been driving innovation for machinery in the sector.  

Advances in sealing and material technologies – from high-performance DDU rubber seals to Molded-Oil solid lubrication – help to create NSK bearings which resist contamination ingress, and the spalling, flaking, wear and seizure caused by contamination damage.

If you operate machinery in an aggressive environment where temperature, loading and contamination are issues, then perhaps a little TLC– in the shape of NSK bearing solutions – won’t go amiss.

 

Liked this article? You might want to read Know+How Magazine Issue 37, packed with related articles and more!

It's not just external surroundings that contribute to an aggressive environment, materials that are being processed and what goes through your equipment can also put assets under strain. 

We take a look at some of the issues you face on a daily basis and how to mitigate some of the risks. 

Related Articles

Join the Conversation

Latest Articles

Take a look at our latest updates...

Government Releases £30m fund in bid for Smarter UK Manufacturing

- Richard Ludlam

It goes without saying that technology is one of the major drivers in modern UK manufacturing, with ...

- Emma Hunt

With a tool storage cabinet from Facom, you can keep not just your tools safe, but also your workers...

Contact

Get in Touch

For all general enquiries use the Enquire Online form - we'll connect you with the best member of our team for your query.  Alternatively, look up your local service centre...

Got a Technical Question?

We are proud to boast a strong team of technical specialists in each of our product and service areas. If you have a technical question a member of our team would be happy to help. 

Share Your Thoughts

At ERIKS we strive to deliver the best quality service and products. As part of this goal we encourage customers to submit feedback on their experiences so we can resolve any issues and concerns.

Chat
Chat